S.C.R. WAGON WORK SHOP, GUNTUPALLI

JET CLEANING MACHINE FOR CONES

Cone Assembly cleaning machine- Trouble shooting

MECHANICAL

SNSYMPTOMSProbable Cause of FailureRemedial Action
01Oil flow through nozzle is low1. Oil leakage through gland packing joint of pump.
2. Oil leakage through hose pipes
3. Sediments in the oil tank or reservoir
4. Filter is in clogged condition.
5. Low oil level in the tank
6. Nozzles are blocked
7. Motor is not rotated at rated RPM
8. Pump got damaged
9. Coupling misalignment / got damaged
1. Replace the damaged gland packing
2. Replace the physically damaged or perished hose pipe.
3. Clean the tank and filter thoroughly. Refill the tank with fresh oil.
4. Clean the filter/replace if required
5. Top-up the sufficient oil in to the tank.
6. Clean the nozzles.
7. Replace with suitable motor.
8. Replace the pump as required.
9. Adjust/replace the coupling as required.
02Uneven flow in the nozzles1. Sediments in the oil tank or reservoir
2. Filter is clogged.
3. Nozzles are blocked
1. Ensure oil free from sediments and charge the fresh oil
2. Clean the filter/replace if required
3. Clean the nozzles.
03Pump noisy1. Filter is clogged
2. Sediments in the oil tank or reservoir
3. Wear and tear of pump elements
1. Clean the filter/replace if required
2. Ensure oil free from sediments and charge the fresh oil
3. Replace the elements of the pump
04Motor noisy1. Motor bearing failure
2. Coupling misalignment/ damage
1. Replace the Bearing.
2. Align/Replace the Coupling as required.
05Cone assembly not rotating at full speed1. Cone assembly is not locking properly.
2. In-sufficient Belt tension.
3. key of the pulley is defective
4. Motor is not rotating at rated RPM.
1. Lock the Cone assembly properly
2. Adjust the tension of the belt or replace the belt if required
3. Replace the key
4. Replace the motor.